Revolutionizing Cooling Tower
Water Management
A New Approach to Solving Cooling Tower Scale Issues
Electrolytic Scale Removal System
Electrolytic Scale Removal System "Eagle X"
Removes adhered and solidified scale using
a powerful electrolytic method with a maximum DC current of 10A,
preventing reattachment.
Chemical agents and blowdown management only slow down scale attachment, requiring regular cleaning. "Eagle X" offers high-performance scale removal and reattachment prevention, improving heat exchange efficiency, delivering significant energy savings, and reducing CO2 emissions.
For Cooling Towers Installed
in Buildings, Factories, Hospitals, Hotels, and More
Are You Facing
These Challenges?
Business Owners and Managers Struggling with Cooling Tower Scale Issues
The Electrolytic Scale Removal System
"Eagle X" Has the Solution!
When Scale Adheres…
When Scale Adheres…
Heat Transfer
Efficiency Drops
Pipe Pressure Loss
Increases, Leading to
Higher Pump Power Consumption
Blowdown Water
Volume Increases
A Scale Layer of Just 0.1mm on a 15mm Pipe
Can Reduce Energy Efficiency by 15%
Can Reduce Energy Efficiency by 15%
Reduces cooling efficiency, leading to lower production efficiency, increased power consumption,
and a higher risk of waterway damage (i.e., equipment shutdown).
Eagle X uses electrolytic technology
to powerfully remove scale from cooling towers
and circulating cooling systems, preventing reattachment.
Simplify water quality management
for cooling towers
Prevent troubles cause
by scaling in pipes
Reduce costs
in cooling
and temperature
control processes
Free Yourself from Scale Removal.
Maintenance
Free
Energy and Water Conservation
Improved Production Efficiency
Reduced Environmental Impact
Scale Removal and Discharge Mechanism
Electrolytic Processing
Direct current flows between electrodes to create electrolytic water with high scale solubility.
Dissolved scale from the pipes flows into the electrolytic tank.
3 - 3
Scale Collection
Scale particles in the electrolytic tank adhere to the cathode (-).
When scale accumulation exceeds a certain level, the electrode becomes coated, reducing electrical conductivity.
3 - 3
Electrode Cleaning
Electrodes are cleaned periodically by stopping the pump and reversing polarity (+/-).
Scale charged on the anode (+) repels, detaches, and settles at the bottom of the electrolytic tank.
3 - 3
Drainage
Open the drainage valve to discharge scale outside the system.
The "Electrolytic Treatment" to "Drainage" cycle is repeated under timer control.
3 - 3
Scale Removal Effect
Oil Cooler
Cooling Piping
Enclosed Cooling Tower
Condition Improved
After 2 Weeks
of Installation
Condition
After 2 Months
Water Inlet for Mold Cooling Channel
Untreated
After Treatment
X-Ray
Non-Destructive Testing Device
Before Installation: Occlusion Rate 17%
After 3 Months: Occlusion Rate 13%
Before
Installation
After 2 Months
Comparison with Various Measures
Maintenance-Free
Operation
Reduced
Cleaning
Costs
Simplified
Water
Management
No
Equipment
Downtime
Measures such as blowdown management and scale dispersants aim to delay scale deposition but ultimately require pipe cleaning and periodic disassembly of heat exchange components. "Eagle X" uses electrolytic technology to remove adhered and solidified scale, preventing re-adhesion, thus eliminating the need for periodic disassembly cleaning and equipment downtime for scale removal.
Case Study
Automotive Parts Manufacturer
Target: Cooling Pipes for Aluminum Casting Molds
A 0.1mm layer of scale adhered to the cooling pipes in the mold cooling system of an aluminum die-casting production line, increasing the aluminum solidification time sixfold.
Scale removal shortened solidification time, eliminated cooling inconsistencies, and improved product yield rates.
Installation Impact
Product Yield Rate: 92% → 98%
Before EAGLE X
Installation
Two Months
After Installation
Seafood Cold Storage Warehouse
Target: Primary Freezing Room Equipment
Freezing capacity decreased due to scale accumulation in refrigeration pipes.
Power consumption decreased annually with Eagle X installation.
Installation Impact
Power Reduction: 23.8%
Power Reduction: 2100 kWh → 1600 kWh
Resin Injection Molding Factory (Singapore)
Target: Factory Air Conditioning System
Cooling capacity decreased due to scale accumulation in water-cooled air conditioning pipes.
After three months of Eagle X installation, scale softened, power consumption gradually decreased, and stabilized at a low level after six months.
Installation Impact
Power Reduction:42.4%
Power Reduction:73,000KWh/month
CO2 reduction: 340t/year
Electrolytic Scale Removal System
EAGLE X
1,081×500×1,310mm
40Kg
Single-Phase AC 100–240V, 50Hz/60Hz
800W (Main Unit MAX 600W + Submersible Pump Power)
Electrolysis Method
(Maximum 10A, Customizable Current Preset System)
Membrane-Free Continuous System
150–300 RT (Depending on Usage Environment)
Inlet → 1/2B Hose Nipple
Outlet, Drain → 3/4B Hose Nipple
Dimensions
Weight
Input Power Supply
Maximum Power Consumption
Electrolytic Tank Type
Compatible Cooling Tower Size
Inlet, Outlet,
and Drain Pipe Diameter
Processing Method
Energy and
Water Savings
Improved
Heat Transfer
Efficiency
Reduced
Pipe Pressure
Loss
Water
Conservation
Reduced
Environmental Impact
When using blow management or scale dispersants for scale countermeasures, acid cleaning is required to remove adhered scale. With the electrolytic technology of "Eagle X," scale dispersants are unnecessary. Furthermore, acid cleaning becomes almost entirely unnecessary, reducing pipe corrosion risk and extending its lifespan. The chemical-free "Eagle X" maintains water quality without imposing environmental burdens.
Improved
Production Efficiency
Maintained Cooling
Capacity
Enhanced Product
Quality
Improved Production Efficiency
When the cooling target is part of the manufacturing process, scale buildup can prevent achieving the appropriate cooling capacity, leading to longer-than-expected production times. Additionally, the variability in scale thickness causes inconsistencies in cooling efficiency, negatively impacting product quality. The powerful removal effects of "Eagle X" address these issues, improving production efficiency by mitigating the impact of scale buildup.
By removing scale that adheres to the circulating cooling water system using the electrolytic technology of "Eagle X," the heat exchange efficiency of the heat exchange unit is improved, the load on the pump is reduced, and the power consumption is lowered. Furthermore, the improved cooling efficiency also reduces the operating time of the cooling tower fans. Since the scale components collected in the electrolytic cell are discharged out of the system with a minimum amount of drainage, there is no need to replace a large amount of water like in blow management, resulting in significant water savings.
No Need
or Wastewater
Treatment
No Acid
Cleaning Required
Chemical
Free
